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Heating Furnaces for Oil Refinery Plants

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January 31, 2022

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3D rendering of a hot oil heater and associated industrial equipment.

This project involves the engineering of a heating furnace with air preheater, platform, and attached support structures.

3D rendering of a distillation column with piping and a platform.

Engineering (basic and detailed) of the furnaces and associated combustion air preheaters, platforms, and ancillary support structures for the Middle East Oil Refinery (MIDOR) in Alexandria, Egypt, including procurement of 10 combustors, 3 blowers, air preheaters, and equipment necessary to ensure that the facility is operating in accordance with safety regulations. The project also includes the procurement of the equipment necessary to ensure that the equipment is operating in accordance with safety regulations.

3D rendering of a preheater system for industrial use, showcasing its intricate pipework and structural elements.
3D model of a large industrial processing tower with pipes and external walkways.

Challenges and Results

3D rendering of a boiler's convective section with multiple tubes and pipes.

This project posed two major challenges: first, the equipment had to fit into the tight space of the existing plant, and second, the work area was constrained by the project specifications and facility requirements. Tekla Structures' 3D modeling allowed us to accurately understand the pathways that would meet all requirements early in the project, evaluate the advantages/disadvantages of the possible alternatives, and confirm accessibility. accessibility could be verified.

A 3D rendering of a heat exchanger coil system.

The next challenge was that equipment layout changes that occurred late in the detail required extensive additional design work affecting both structural members and attached support structures. The flexibility of the Tekla Structures model objects allowed the design team to accommodate major changes, reducing the impact on the project schedule and avoiding potential major design and fabrication problems.

3D rendering of a cylindrical structure with vertical tubes and a top component, possibly a heat exchanger or industrial equipment.
A rendering of a large, metallic industrial tower with scaffolding and interconnected pipes on a white background.
A 3D render of a heat exchanger with stacked horizontal tubes above a hexagonal array of vertical tubes.
A detailed 3D render of an industrial facility with complex piping, platforms, and a tall smokestack against a white background.
A cutaway view of a vertical industrial boiler, showcasing its internal structure with numerous tubes and a circular base.
A 3D rendering of a large, complex piece of industrial equipment, supported by multiple concrete pillars.
A 3D rendering of industrial equipment, featuring a complex arrangement of pipes and large metallic units with access platforms and stairs.
A detailed architectural rendering of a large industrial facility with towering metal structures and intricate piping against a white background.
Technical drawing of a hot oil heater system with detailed schematics, tables of specifications, and notes.

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